Technology

New Technologies in Supply Chain and Logistics to Overcome Shocks in U.S. Manufacturing

The landscape of U.S. manufacturing is undergoing a profound transformation. New technologies in supply chain and logistics are being implemented to overcome the shocks that have long plagued the sector. These advancements are not only modernizing legacy factories but also paving the way for more efficient, transparent, and resilient operations.

Automation: The Rise of Autonomous and Collaborative Robots

Autonomous robots and collaborative robots are revolutionizing the manufacturing floor. Legacy factories, seeking modernization, are increasingly deploying these technologies to enable workers to produce more while expending less effort. DHL Supply Chain, for instance, has deployed autonomous forklifts in over 2,200 warehouses worldwide. This deployment has enhanced operational efficiency, accuracy, and safety.

Robot-assisted picking technology, in wide-scale production since 2018, has surpassed manual human productivity in strength, speed, and precision. Companies like DHL Supply Chain have partnered with Locus Robotics and Boston Dynamics to automate case-moving tasks and enhance order-picking processes. This increased automation is crucial for supply chain optimization.

Artificial Intelligence: From Predictive Analytics to AI Agents

Artificial Intelligence (AI) is playing a pivotal role in reshaping supply chains. Targeted industrial AI is creating new opportunities to analyze workflows, increase transparency and traceability, and unlock hidden capacity by removing bottlenecks. AI agents could take over half of supply chain tasks by 2030, according to Gartner.

Data analytics and AI are being utilized to improve operational efficiency through predictive analytics, order-picking enhancement, and inventory cycle counts. Companies like Uber Freight are launching AI-powered Transportation Management System (TMS) platforms to streamline processes. This integration of AI into logistics is driving competitive advantage and operational excellence.

“Supply chain costs will become more predictable with the use of supply chain and logistics technology, enabling manufacturers to lower their cost basis and recover market share.”

Inventory Systems and End-to-End Visibility

Modern e-commerce-style inventory systems are adding precision to the supply chain, significantly reducing waste. End-to-end visibility is becoming a priority for supply chain managers to effectively deal with risks and disruptions. DHL Supply Chain's MySupplyChain portal integrates data from various platforms, offering complete visibility and insights for continuous improvement.

This focus on visibility and data integration is vital as companies navigate a volatile trade environment. Recent tariff rulings have upended trade landscapes, requiring shippers to rethink inventory and sourcing strategies. Tools like the new C.H. Robinson offering, which provides real-time tariff insights, empower smarter supply chain decisions.

The Role of Wearable Technology and Logistics Software

Wearable technology, including smart glasses and ring scanners, is being adopted in warehouses to enhance equipment service calls and improve picking processes. These technologies facilitate a more agile response to operational demands, contributing to increased productivity and accuracy.

Logistics software, serving as the connective tissue in today's interconnected landscape, is crucial for managing the complex web of physical assets and automated processes. SCM software is being integrated into operations to ensure seamless coordination and optimization across the supply chain.

  • Stord's acquisition of UPS subsidiary Ware2Go signifies the strategic importance of logistics platforms.
  • Kenco's purchase of Canadian 3PL Drexel Industries strengthens its reach in North America.
  • Prologis IBI's signals of slowing activity amid trade policy volatility emphasize the need for adaptable logistics strategies.

The integration of these new technologies into supply chain operations is not merely a trend but a necessity for overcoming shocks in U.S. manufacturing. As the industry braces for expected flat growth in the manufacturing and services sectors in 2025, the emphasis on technology-driven solutions is more critical than ever.

With the deployment of cutting-edge robotics, AI, and data analytics, companies have a clear path to stabilizing and expanding their business. By embracing these innovations, manufacturers can lower their cost basis, expand exports, and regain market share in an increasingly competitive global landscape.